Welding
Heat Treatment
Hot Forming

Competences

Welding distortion management with DynaWeld is the virtual testing of component or component group tolerances.
DynaWeld supports you in planning and verification your manufacturing processes for welded assemblies – in industrial series production or in complex and expensive individual components.
We can use our simulation methods to predict geometry deviations of your assemblies in advance. We identify critical areas in your manufacturing concept and help to remedy them. With our simulation, we can ensure the robustness of your production with regard to process parameters, clamping devices or influences of geometric deviations of the intermediate products.
This also includes the determination of permanent residual stresses or microstructure states from the welding process..

WE ARE SPECIALIZED IN THE SIMULATIONS OF:

  • welding structures
  • welding processes
  • heat treatment
  • inductive welding
  • inductive hardening
  • process chains

Our customers:

get broad support in the complex material data generation and the selection of suitable material models, up to ready to go data sets. You benefit from our long-standing experience in specialized simulations – all around the subject of welding and heat treatment.

Industries:

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automobile industry

rail vehicle construction

ship constrution

mechanical engineering

construction machinery

medical technology

building industry

manual arc welding, inert-gas welding (GMA), TIG welding, submerged-arc welding, laser welding, electron beam welding, hybrid welding, friction welding, resistance welding, resistance spot welding, inductive welding, flash butt welding

blind hardening or quench hardening, case-hardening, inductive hardening, tempering, stress free annealing, heat treatment after welding

Software

We offer the following products:

DynaWeld

DynaWeld

Development environment for optimal use of the LS-DYNA code.

  • Complex simulation models in the twinkling of an eye
  • Realization of complete process chains
  • Optimized for welding structure simulation and heat treatment simulation
Goldak - VrSuite

Goldak – VrSuite

from the most experienced professor and most famous researcher for welding simulation

  • from the microstructure to the finished component
  • the complete spectrum is covered

MatPlusHQ

Heat Treatment made easy

  • Determine optimal heating, cooling and holding times for your heat treatment process
  • Intuitively operable, even without a Ph.D. in engineering
  • Consequence: usually high time and energy savings

SimWeld®

Process simulation for GMA welding

  • Calculation of the melt pool geometry
  • Control over weld penetration,pearking and formation of undercut
  • Avoiding weld errors
  • Results within calculation time less than 2 minutes!

WeldWare®

Welding advisory system

  • Calculation of the heat management before welding
  • Optimize cooling time, welding parameter, preheating and costs
  • Based on one of the largesd librarys on selfmeasured welding-cct-diagrams

individual software

tailored to your very needs

  • development of customer-specific software for the calculation tasks:

    Welding – Heat Treatment – Process Chain
  • save costs and processing efforts with our automated software solutions

Service

We have the following offers for you:

  • Welding structure simulation
  • Welding process simulation
  • Resistance spot welding
  • Process chain simulation
  • Simulation of heat treatment
  • Welding technological consulting
  • Customer related software

Benefit from the complete service with model generation, material data gathering, variant comparisons and optimization concepts up to individual partial services.
Our cross-industry customer spectrum ranges from small businesses to large corporations.

Contact us.
We look forward to you.

News

  • New DynaWeld release available

    With the new version of DynaWeld we have prettied up the appearance of the surface. In addition, the user can now choose the colors of the GUI according to his own wishes. In addition to English and German, DynaWeld is now also available in Spanish…

  • Detect gap formation during welding with DynaWeld welding simulation

    Thermal expansions already lead to deformation of the components during welding. This can lead to components moving apart at the joining zone. The formation of this gap endangers process stability and leads to significant shape deviations. This gap formation is to be limited or prevented with a clamp device. Alternatively,…

Contact

Office North

Hermann-Löns-Str. 3a
D-21382 Brietlingen

Phone: +49 (0) 4133 400 88 63
Fax: +49 (0) 4133 400 73 35
Mobile: +49 (0) 178 426 04 73
E-Mail: rohbrecht@dynaweld.de

    Office Kamen

    Herbert-Wehner-Str. 2
    D-59174 Kamen

    Phone: +49 (0) 2307 500 05 05
    Mobile: +49 (0) 176 801 484 35

    E-Mail: prehm@dynaweld.de